Manufacturing Project Proposal
For (Product Name) (Country)
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Manufacturing Project Proposal Index
Part I General Information
1. Project description
2. Total investment (equipment, service & labor cost) 3. Annual production capability
Part II Production Line
1. Workshop layout 2. Production capability
3. Standard production procedures 4. General introduction of each procedure 5. Laboratory
Part III Equipment list& relevant services
1. Equipment list & relevant services
Part IV Labor cost
1. Cost of management 2. Cost of workers
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Manufacturing Project Proposal Part I General Information
1. Project description
The purpose of this project is for making （Products）in ( Location), including (PCB production, injection, SMT line, Assembly, aging, calibration, tests and packing). The whole project includes (engineering, design, fabrication, installation, factory testing,
delivery & transporting, erection, testing at site, commissioning, and putting into operation, training and know-how, quality assurance, control project of assembly.)
The factory shall be designed and executed in a manner to have the capability of
producing (Client name) with total annual capacity of (quantity) units (product name) (per shift), at ISO conditions, with the reservation that the Employer will construct (Civil works) the factory according to the design of the Contractor.
The contractor will supply (the materials, equipments, spare parts, Know-How of assembly, services, tools) according to the proposed List for Equipment and relevant services.
2. Total investment (charts) Item 1 2 3
3. Annual production capacity Item Product Description 1 2
Total Qty per Annual Description Equipment Installation& service Labor cost Amount Total Part II Production Line
1. Workshop layout
To set up a manufacturer with capacity to produce (quantity) of (products) per year in
(location)
The overall size of electronic meter production workshop is (xM*xM). (Please refer to the attachment for detailed layout drawing.)
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Manufacturing Project Proposal
2. The production capacity
Single phase meter: 120pcs/day, annual production: 30,000 Three phase meter: 480pcs/day, annual production: 120,000
Meter assembly line (8 hours per day, 250 working days) Single phase meter: 120pcs/8h, time for each process: 240sec Three phase meter: 480pcs/8h, time for each process: 60sec
Meter testing line
Single phase meter testing time: 39min Three phase meter testing time: 36min
3. Standard production procedures
3.1 Flow Chart for production of meters (can be adjusted according to specific situation)
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Manufacturing Project Proposal 3.2 Detailed production procedures (can be adjusted according to specific situation) 1. Injection
2. Components shaping 2.1 Components shaping 2.2 Chip programming 2.3 Components combination 3. SMT
3.1 Screen printing
3.2 Screen printing inspection 3.3 Surface mounting
3.4 Surface mounting inspection 3.5 Reflow soldering
3.6 Reflow soldering inspection 4. Wave soldering
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Manufacturing Project Proposal 4.1 Through hole 4.2 Plug-in inspections 4.3 Put on pallet 4.4 Wave soldering 4.5 Remove pallet
4.6 Wave soldering inspection 4.7 Attaching barcode 4.8 Manual welding 4.9 Welding inspection 4.10 In-circuit test 4.11 Repairing 5. Template aging 5.1 PCBA aging
5.2 Sampling inspection for PCBA 6. Assembly
6.1 Assembling meter base 6.2 Assembling 6.3 Assembly inspection 6.4 Insulation test 6.5 Calibration
6.6 Assembling nameplate and meter cover 7. Meter testing 7.1 Function test 7.2 Inspection 8. Packing
8.1 General inspection 8.2 Sealing
8.3 Appearance inspection 8.4 Packing
9. Finished product inspection 10. Finished product warehouse
4. General introduction of each procedure (include introduction of each procedure mentioned in section.3) 5. Laboratory
Part III Equipment list & relevant services
There are two sorts of equipment, basic and optional. Basic means these items are necessary to approach the project. Optional means the vendor can make decision to acquire these items or not based on benefit calculation. (Items can be changed according to specific situation)
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Item Category 1 Category 2 Manufacturing Project Proposal Description SMT Equipment and Inspection Through-Hole Component Welding Equipment and In-Circuit Tester PCBA Aging Chamber and Aging Trolley Equipment and Jigs for Meter Assembling and Calibration Repairing Equipment and Tools Injection Molds Injection Machinery Accessories and Consumable General Equipment and Tools Spare parts for equipment Nameplate printing and printing and coding machine for cartons System and software services Training in China(12 trainers for 2 weeks, before equipment delivery) (option 1) Training in Korea and China(12 trainers for 2 weeks, before equipment delivery) (option 2) Training and supervision in Iraq(2 months, including factory equipment installation and commissioning and production supervision) Basic items Yes Yes Sub-investment（USD） Category 3 Category 4 Category 5 Category 6 Category 7 Category 8 Category 9 Category 10 Category 11 Category 12 Category 13 Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes No Yes Total Remark: The sub total amount can be calculated based on different options. (There should be detail calculation chart for each category in the above chart)
Part IV Labor Cost
1. Cost of management
1.1 Staffing 1.2 Cost No 1 2
position CEO Manager Qty 1 2 Total cost xxx xxx 7
No 1 2.
Manufacturing Project Proposal 2. Cost of workers
position SMT workers workers cost Qty Total cost Wave soldering
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